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  1. On the direct ink write (DIW) 3D printing of styrene-butadiene rubber (SBR)-based adhesive sealant

    Direct Ink Writing (DIW) utilizes a wide range of ink formulations to produce desirable 3D-printed structures and properties. Styrene-butadiene rubber (SBR) is an attractive candidate for 3D printing owing to its commercial availability, rheology, excellent mechanical properties, good impact resilience, and chemical stability. The SBR-based sealant was 3D printed in a DIW process, even in an ambient environment. The rheological behavior was assessed and correlated with optimized printing parameters. Important physico-chemical properties of the 3D-printed material were reported showing excellent properties as an elastomer. Finally, this work should expand the potential applications of existing rubber-based materials in additive manufacturing.
  2. On the 3D printability of one-part moisture-curable polyurethanes via direct ink writing (DIW)

    Direct ink writing (DIW) is an ambient temperature additive manufacturing (AM) method that accommodates many possible ink materials. Here, in this work, we demonstrate using a moisture-curable commercially available polyurethane (PU) sealant as an alternative ink for DIW. We discussed the fundamentals of PU chemistry and determined the best 3D printing parameters. Studies on rheological, thermogravimetric, spectroscopic characterization, and initial finite element analyses (FEA) showed properties expected from a performance sealant with high elongation and low modulus of a 3D-printed object. This affirms the flexibility of the DIW technique as an accessible AM method amenable for future materials development frommore » commercial model formulations.« less
  3. A Hierarchical Framework for CO2 Storage Capacity in Deep Saline Aquifer Formations

    Carbon dioxide (CO2) storage in deep saline aquifers is a vital option for CO2 mitigation at a large scale. Determining storage capacity is one of the crucial steps toward large-scale deployment of CO2 storage. Results of capacity assessments tend toward a consensus that sufficient resources are available in saline aquifers in many parts of the world. However, current CO2 capacity assessments involve significant inconsistencies and uncertainties caused by various technical assumptions, storage mechanisms considered, algorithms, and data types and resolutions. Furthermore, other constraint factors (such as techno-economic features, site suitability, risk, regulation, social-economic situation, and policies) significantly affect the storagemore » capacity assessment results. Consequently, a consensus capacity classification system and assessment method should be capable of classifying the capacity type or even more related uncertainties. We present a hierarchical framework of CO2 capacity to define the capacity types based on the various factors, algorithms, and datasets. Finally, a review of onshore CO2 aquifer storage capacity assessments in China is presented as examples to illustrate the feasibility of the proposed hierarchical framework.« less
  4. Machine-learning based prediction of injection rate and solenoid voltage characteristics in GDI injectors

    We report that current state-of-the-art gasoline direct-injection (GDI) engines use multiple injections as one of the key technologies to improve exhaust emissions and fuel efficiency. For this technology to be successful, secured adequate control of fuel quantity for each injection is mandatory. However, nonlinearity and variations in the injection quantity can deteriorate the accuracy of fuel control, especially with small fuel injections. Therefore, it is necessary to understand the complex injection behavior and to develop a predictive model to be utilized in the development process. This study presents a methodology for rate of injection (ROI) and solenoid voltage modeling usingmore » artificial neural networks (ANNs) constructed from a set of Zeuch-style hydraulic experimental measurements conducted over a wide range of conditions. A quantitative comparison between the ANN model and the experimental data shows that the model is capable of predicting not only general features of the ROI trend, but also transient and non-linear behaviors at particular conditions. In addition, the end of injection (EOI) could be detected precisely with a virtually generated solenoid voltage signal and the signal processing method, which applies to an actual engine control unit. A correlation between the detected EOI timings calculated from the modeled signal and the measurement results showed a high coefficient of determination.« less
  5. Core-flood Effluent and Shale Surface Chemistries in Predicting Interaction between Shale, Brine, and Reactive Fluid

    We report field and laboratory observations to date indicate that the efficiency of hydraulic fracturing, as it relates to hydrocarbon recovery, depends significantly on geochemical alterations to rock surfaces that diminish accessibility by partial or total plugging of the pore and fracture networks. This is caused by mineral scale deposition such as coating of fracture surfaces with precipitates, particle migration, and/or crack closure due to dissolution under stress. In reactive flow-through experiments, mineral reactions in response to acidic fluid injection significantly reduced system porosity and core permeability. The present study focuses on changes to fluid chemistry and shale surfaces (inletmore » and fracture walls) resulting from shale-fluid interactions and integrating these findings for an improved estimate of transport-related consequences. The reacted shale surfaces were examined by spatially-resolved scanning electron microscopy - energy dispersive spectroscopy (SEM-EDS) analysis. Importantly, inductively coupled plasma - mass spectrometry/optical emission spectroscopy (ICP-MS/OES) was utilized to probe the chemical evolution of the core-flood effluents. The three study cores selected from the Marcellus formation represent different mineralogies and structural features. In flow-through experiments, lab-generated brine and HCl-based fracture fluid (pH=2) were injected sequentially under effective stress (up to 500 psi) at reservoir temperature (80°C). SEM-EDS results confirmed by the ICP concentration trends showed significant Fe hydroxide precipitates in clay- and pyrite-rich outcrop samples due to partial oxidation of Fe-bearing phases in the case of intrusion of low salinity water-based fluids. Porosity reduction in the MSEEL (Marcellus Shale Energy and Environmental Laboratory) carbonate-rich sample is related to compaction of cores under stress due to matrix softening with substantial dissolution, and pore-filling by hydroxides, as well as barite and salts. Despite the same fluid compositions and experimental conditions used for both MSEEL samples, barite precipitation was much more intense in the MSEEL clay-rich sample due to its greater sorption capacity and additional sulfate source as well as fissile nature with multiple lengthwise cracks. ICP tests revealed time-resolved concentration trends in produced brine and reactive fluids that in turn complemented the pre-/post-reaction SEM-EDS observations.« less
  6. Potential Link Between 2020 Mentone, West Texas M5 Earthquake and Nearby Wastewater Injection: Implications for Aquifer Mechanical Properties

    Abstract The M5 Mentone earthquake that occurred on March 26, 2020, was the largest event recorded over the last 2 decades in West Texas within the Delaware Basin, a U.S. major petroleum‐producing area. Also, numerous hydrofracturing and wastewater disposal wells are spread across this region. Within a 30 km distance to mainshock, eight class‐II injection wells for industrial wastewater disposal target the deep porous Ellenburger aquifer at an average rate of 1.36 × 10 6 barrel (BBL) per month during 2012–2020. Poroelastic models of fluid diffusion show these nearby injectors collectively imparted up to 80.5 kPa of Coulomb stress at the mainshock location, capable ofmore » triggering this M5 event. Assuming the Mentone event occurs when pore‐pressure increase is maximum, the time delay between peak injection and the M5 occurrence corresponds with an optimal permeability of 6.76 × 10 ‐14  m 2 for the Ellenburger aquifer layer, in agreement with independent estimates.« less
  7. Instability of an electron-plasma shear layer in an externally imposed strain flow

    The E x B shear instability of a two-dimensional (2D) filament (i.e., a thin, rectangular strip perpendicular to the magnetic field) of magnetized pure electron plasma is investigated experimentally in the presence of an externally imposed strain flow. Data are acquired using a specialized Penning–Malmberg trap in which strain flows can be applied in 2D by biasing segmented electrodes surrounding the plasma. The E x B drift dynamics are well-described by the Drift-Poisson equations, which are isomorphic to the 2D Euler equations describing ideal fluids. Thus, the experimental results correspond to the Rayleigh instability of a shear layer in amore » 2D ideal fluid, where the electron density is analogous to the fluid vorticity. Shear layers are prepared by stretching initially axisymmetric electron vortices using a strong, applied strain flow. The data at early times are in quantitative agreement with a linear model which extends Rayleigh’s work to account for the influence of an external strain flow. In the presence of weak strain, the system approximately maintains a phase relationship that corresponds to an instantaneous Rayleigh eigenmode. The instability develops into the nonlinear regime later in time and at smaller spatial scales as the strain rate is increased. A secondary vortex pairing instability is observed, but it is suppressed when the strain-to-vorticity ratio exceeds roughly 0.025. In this way, vorticity transport perpendicular to the filament is diminished due to the applied strain.« less
  8. Pitch Angle Dependence of Electron and Ion Flux Changes During Local Magnetic Dipolarization Inside Geosynchronous Orbit

    In this study we have statistically examined flux changes of 1–1,000-keV electrons, and hydrogen, helium, and oxygen ions during local magnetic dipolarization inside geosynchronous orbit, with a focus on their pitch angle dependence. Here, using 144 dipolarization events that were selected in a previous study with Van Allen Probes observations in 2012–2016, we have performed a superposed epoch analysis of differential flux changes after the dipolarization onset for each species. On average the electron flux increases primarily around pitch angle (α) = 90° at >80 keV and almost isotropically at 10–50 keV. The electron flux at <5 keV increases atmore » α = 0° and 180° but slightly decreases (or remains unchanged) at α = 90°. On the other hand, the ion flux at >80 keV increases around α = 90°, while at <30 keV it decreases nearly independent of pitch angle. Only the low-energy (<5 keV) helium and oxygen ion flux changes indicate a strong field-aligned enhancement, which could be attributed to their outflows from the topside ionosphere. After the dipolarization onset, >5-keV electron and >30-keV ion fluxes exhibit a perpendicular anisotropy, which is most pronounced for 50–200-keV electrons. Both distributions become more isotropic with decreasing energy. A noticeable field-aligned anisotropy is seen for <5-keV ion fluxes. These statistical pitch angle-dependent electron and ion properties during dipolarizations may be explained by combining various processes, including adiabatic acceleration and/or transport, wave-particle interactions, and ion outflow.« less
  9. Feasibility of using in situ deformation to monitor CO2 storage

    Deformation during CO2 injection can lead to problems, like seismicity or fluid leaks, but small strains have the potential to be a useful signal for monitoring. The objective of this paper is to evaluate the possible evolution of the strain field during injection, and then assess existing and emerging techniques for measuring the strain field. Poroelastic analyses show that normal strains caused by injection into a reservoir are tensile in the vicinity of the well, but everywhere else at least one strain component is compressive. The vertical strain is compressive in the confining unit, and the radial strain decreases andmore » changes sign from tensile to compressive with distance from the well. Tilting is away from the injection well at the ground surface, but it is towards the well overlying the reservoir. Methods for measuring in-situ strain include instruments that are grouted in the annulus between casing and wall rock (~ 0.1 microstrain resolution), portable strain sensors that are temporarily clamped to the borehole wall (~0.01 microstrain resolution), and strainmeters that are grouted in place (~0.001 microstrain resolution). Instruments for measuring in-situ normal strains at the magnitudes and rates expected during injection are emerging, but they have yet to be fully evaluated in applications related to CO2 storage. Finally, in-situ strain data measured with emerging instruments promises to fill an important gap between the episodes of fast strain rates measured by seismic data, and the slow strains measured over relatively long periods of time by InSAR and GPS.« less
  10. Cryogenic specimens for nanoscale characterization of solid–liquid interfaces

    We report new cryogenic characterization techniques for exploring the nanoscale structure and chemistry of intact solid–liquid interfaces have recently been developed. These techniques provide high-resolution information about buried interfaces from large samples or devices that cannot be obtained by other means. These advancements were enabled by the development of instrumentation for cryogenic focused ion beam liftout, which allows intact solid–liquid interfaces to be extracted from large samples and thinned to electron-transparent thicknesses for characterization by cryogenic scanning transmission electron microscopy or atom probe tomography. Future implementation of these techniques will complement current strides in imaging of materials in fluid environmentsmore » by in situ liquid-phase electron microscopy, providing a more complete understanding of the morphology, surface chemistry, and dynamic processes that occur at solid–liquid interfaces.« less
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